
Bent axle
Re: Bent axle
Choo the toe was way out


2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
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Re: Bent axle
Maybe it's not horrible. Simple geometry tells (considering that tie-rod didn't get bent and all was swell before). You are off between 1/4" and 1/2" vertically, axle bows down (corresponds well to what your measured) and 1/8" to 1/4" horizontal, bows forward.
I'm curious what did you do to your right rear or whole rear end. Camber is off too on right rear.
actually looking at numbers -0.07 on left and +0.07 on right it appears as axle is slightly shifted back on left side. Well rear axle is not parallel to front so it can be front too.
Measure wheelbase, or rim to rim distance on both sides. Left must be slightly shorter.
I'm curious what did you do to your right rear or whole rear end. Camber is off too on right rear.
actually looking at numbers -0.07 on left and +0.07 on right it appears as axle is slightly shifted back on left side. Well rear axle is not parallel to front so it can be front too.
Measure wheelbase, or rim to rim distance on both sides. Left must be slightly shorter.
Plain white 2008, 35" Duratracts, Bilstein 5160s.
Re: Bent axle
I'm actually thinking I can get it back close enough with a truss.
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
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Re: Bent axle
Put it back on the alignment rack and put a jack under the pumpkin. Start jacking up the pumpkin, while watching the camber numbers. If they start to move. And they fall within the factory specs. You may be in luck. If that shop lets you tack weld the tubes in place. Then I think you could be go to go.
It's worth a try.

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
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AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

Re: Bent axle
Not yet, been a busy week. Got electrical, HVAC and gas finals on my house that I'm building today. But I have high hopes.PWRider wrote:Did you try feeler gauge?
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
Re: Bent axle
I jacked it up in the carport and it didn't move at all. Will need to brace it.RustyPW wrote:Put it back on the alignment rack and put a jack under the pumpkin. Start jacking up the pumpkin, while watching the camber numbers. If they start to move. And they fall within the factory specs. You may be in luck. If that shop lets you tack weld the tubes in place. Then I think you could be go to go.It's worth a try.
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
- Mr.Smith
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Re: Bent axle
You have nothing to lose at this point...totally worth building a rack/brace & tweaking it little by little.
Re: Bent axle
I've seen some of the Thuren and rjr trusses pull axles into a frown from being done too aggressively, in this case may be just what the doctor ordered.
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
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Re: Bent axle
this is true.... Should totally try laying a crazy hot bead down the bottom of the long tube to suck it down.... Personally I wouldColibri wrote:I've seen some of the Thuren and rjr trusses pull axles into a frown from being done too aggressively, in this case may be just what the doctor ordered.
Just try the big jacks and the chains like that dtx thread then set the toe and rotate tires a lot. If you do end up doing boogies in the rear you won't be dissapointed. Crazy how well they can control the trucks weight on full bump...
Sent from Canada
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pencils mispell words
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pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat
"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"
Re: Bent axle
After toe alignment, she's trying her best to tell me to keep her. 37min ride...

2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
Re: Bent axle
Definitely nothing dragging and binded
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
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Re: Bent axle
Nice mileage. Is you truck adjusted for tire size?
It would be great time to put on some manual hubs. I gained 1 mpg or so after I swapped bent axle. Mine was worse though.
It would be great time to put on some manual hubs. I gained 1 mpg or so after I swapped bent axle. Mine was worse though.
Plain white 2008, 35" Duratracts, Bilstein 5160s.
Re: Bent axle
Yes, plus I adjust my tire size as they wear down and calibrate with a gps. This was a long, straight highway with only four stops so that's as good as it gets, I average 13.8ish daily if I don't touch it. Tuner and 37's.
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
Re: Bent axle
Man am I surprised, cracked open the differential finally and the oil looked really clean. The locker magnet was spotless, the Filtermag GP101 has done its job for 80K miles. I cleaned the GP and closed it up with fresh oil. Going to try to straighten it with a truss, looking good so far. 







2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
Re: Bent axle
I didn't clean anything but the filter mag....
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
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Re: Bent axle
It almost looks like you missing chunks out of left side gear. Or is it just play of light. My right side was all chewed up. Wisth I took a picture but it was too distressing at a time.
Plain white 2008, 35" Duratracts, Bilstein 5160s.
- OffroadTreks
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Re: Bent axle
Where was the magnet? When I changed my fluid I did not see a removable magnet.
2015 Power Wagon Laramie - "ROCKLANDER"
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- FirerescuePW
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Re: Bent axle
Mike
He added the magnet. It's from a company called Filter Mag. I think it's a GP-101, if I remember correctly. You can buy them through Summit Racing, among other places.
He added the magnet. It's from a company called Filter Mag. I think it's a GP-101, if I remember correctly. You can buy them through Summit Racing, among other places.
'05 Mineral Gray Power Wagon QC #1005
WINCH MOB PROUD!
SuperChips FlashPaq; DT ProFab Steering Brace; 08.5 Steering linkage (twice); Toyo Open Country M/T 35/12.50x17; Carli front diff guard; Rockcrusher rear diff cover; White Knuckle Offroad Rock Rails; Carli 3"coils, track bar, and High Clearance Control Arms; Carli King 2.5" Remote Resi Shocks; Reflex spray-in liner; Extang Trifecta tonneau cover; Pop Lock electric tailgate lock (OOS); Tekonsha Prodigy brake control; LEDS & Strobes & Siren; Winch TPS Bypass; Warn Wireless Remote; Dog hair, and a BIG Wish List!
WINCH MOB PROUD!
SuperChips FlashPaq; DT ProFab Steering Brace; 08.5 Steering linkage (twice); Toyo Open Country M/T 35/12.50x17; Carli front diff guard; Rockcrusher rear diff cover; White Knuckle Offroad Rock Rails; Carli 3"coils, track bar, and High Clearance Control Arms; Carli King 2.5" Remote Resi Shocks; Reflex spray-in liner; Extang Trifecta tonneau cover; Pop Lock electric tailgate lock (OOS); Tekonsha Prodigy brake control; LEDS & Strobes & Siren; Winch TPS Bypass; Warn Wireless Remote; Dog hair, and a BIG Wish List!
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Re: Bent axle
So Im getting back kinda late on this but I did go by Mercenary off road and asked about getting my Thuren truss put on. Todd told me that he takes the axel off and bends it a little with this beefy looking thing then welds the truss to the slightly bent axel.. If done correctly it will come back to straight. When I mentioned yours Will he said you might be ok......Just pie in the sky but just thought I would share what I was told. I wish I had more knowledge and experience with all this stuff.
Re: Bent axle
Ordered a truss last night, we will see what happens. I'm going to attempt pulling it back in. As long as it doesn't eat tires, I'll be good. The gear box looked great other than the dirt I let fall in when I took the cover off.
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
Re: Bent axle
Good luck Will!
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
Re: Bent axle
Thanks, looks like the truss is on the way.
Maybe something else in the box also...
Maybe something else in the box also...
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
- Reloaderguy
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Re: Bent axle
Bondo?Will wrote:Thanks, looks like the truss is on the way.
Maybe something else in the box also...
Re: Bent axle
Hahahaha!Reloaderguy wrote:Bondo?Will wrote:Thanks, looks like the truss is on the way.
Maybe something else in the box also...
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.
viewtopic.php?f=13&t=2333
I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.