2012 Needs a new Trans...thoughts on Jasper?

If it's about Power Wagons, all generations, this is where it'll go. This is the original PWR Forum Power Wagon Technical Discussion Section. And this includes everything that doesn’t fit in any one of the other categories related to the truck goes here!
Post Reply
socalluke
Posts: 25
Joined: Mon Nov 24, 2014 8:43 pm
Model Year: 2012

2012 Needs a new Trans...thoughts on Jasper?

Post by socalluke » Thu Sep 26, 2019 7:28 pm

Long story short....Towing abuse on a nasty mountain side road in 95 degree temps, (And the Shifter handle buttons to keep it in 4th or down was not working.)

And trans temps hit 285 degress.....so now it slips, shifts hard, and keeps throwing codes for 5th gear and 6th gear ration mismatches, then goes into 4th gear limp mode. Happens every time I get on the freeway.

So most shops are recommending replacing it. Jasper has the same 3 year/100k warranty (marketed with improvements to the weak spots of the trans) as the getting a re manufactured trans from Chrysler. BUT Jasper is $1000 less. Jasper trans is $3668 Chrysler trans is $4650.

1. Anyone have experience with Jaspers 66RFE trans?
2. Any other companies I should contact?

Local Shops are about the same quoting $500-$700 for the 8-9 hour job.

Only two shops said they could rebuild it. One for about a grand per speed. So $6k and another for $3800.

User avatar
coder
1000_Posts
1000_Posts
Posts: 1346
Joined: Wed Jun 06, 2012 5:18 pm
Model Year: 2007
Location: Trabuco Canyon, CA

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by coder » Fri Sep 27, 2019 12:44 am

A factory rebuild is the most reliable if it was my truck and I was planning on keeping it for awhile that would be my choice.
Vehicle: 2007 Power Wagon Quad Cab - Factory Options (Inferno Red, Premium Cloth Bench Seat, Light Group, Automatic Transmission, Leather Steering Wheel)
Suspension: Carli 3" Hemi Coils, Carli Control Arms, Carli King 2.5 Pin-Tops, Carli Stainless Steering Stabilizer, Carli Trackbar | Synergy 1" Rear Shackle
Performance: Magnaflow Muffler | Magnaflow Y-Pipe
Wheels/Tires: Yokohama X-A/T 35x12.5x17
Steering/Drivetrain/Axles: Carli Front Diff Guard | Dynatrac Ball Joints | Mopar HD Steering Gear
Miscellaneous: Line-X Bedliner | Locker Bypass Switch | Mopar Rock Rails | Odyssey Extreme 65-PC1750T | Performance Friction Brake Pads | Weathertech Digital Fit Mats | Winch Thermal Protection Bypass

gtomike60
50_Posts
50_Posts
Posts: 211
Joined: Tue Mar 05, 2013 8:28 pm
Model Year: 2012
Location: Milford,MA

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by gtomike60 » Wed Oct 02, 2019 7:36 am

I got a Chrysler re-man in mine last year.
All updates and improvements over the years are incorporated'
In my application,it shifts better than the OE one did when new,and I got a 1 to 1.5mpg bump in mileage
2012
,MYoung locker bypass,Dynatrac bjs,Dynatrac no-spin kit w/Dynaloc hubs,Thuren 3" coils,trackbar,shackles and Kings(3"F-2.5"R) shocks,Thuren Alien arms,Thuren/King steering stabilizer,Thuren long travel leaf springs,Carli diff guard,White Knuckle sliders,Thuren bumper,37"x13.5 Yokohama X-M/Ts on Raceline Defender Wheels,Corsa exhaust

RustyPW
2000_Posts
2000_Posts
Posts: 5568
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by RustyPW » Thu Oct 03, 2019 12:18 am

Jasper has been hit and miss with their rebuilt assemblies over the years.
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

User avatar
PWJouster
250_Posts
250_Posts
Posts: 466
Joined: Wed Dec 27, 2017 8:44 am
Model Year: 2018

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by PWJouster » Mon Feb 03, 2020 11:26 am

these are Jaspers current identified fixes of our 66rfe trans...
im on the chopping block, and unless Ram will replace my trans...im going for one of these.


1. 100% install a NEW line pressure sensor (transducer) to prevent
inconsistent shift quality and control correct line pressure (high
failure item).
2. We increase the Overdrive clutch from 4 line plate to 6 line plate
to increase clutch capacity (high failure item).
3. We remanufacture the Solenoid pack and test on a state of the art
tester prior to installing on the Transmission to assure proper
operation.
4. We install a NEW switch valve plug in the valve body to prevent
the bore from wearing and leaking fluid pressure-- which causes
second gear starts and loss of lock up function.
5. Case, valve body, and pump assembly are checked for flatness--to
prevent cross leaks that can cause low pressure, binding, and unit
failure.
6. All bushing and thrust surfaces are finished to 15 RA or less
---to prevent premature bushing or washer failure.
7. Transmission is tested with a controlled volume of fluid before
the valve body is installed on the unit--to test for minor circuit
leaks that can lead to performance problems.
8. Converter is remanufactured on a state-of-the art converter
aligner/welder to keep the converter hub run out to .010 inch or less
(OEM is .015 inch)--prevents pump bushing from wearing, front seal
leaks, vibration.
9. We plug the drain back valve circuit 100% on early applications
(OE valves like to stick and Late model units are built this way)
prevents delayed engagement in forward and reverse.
10. Test 100% cooler filter bypass valve (likes to stick) prevents
lack of lube if the spin on filter clogs up.
11. Apply thread locking bolt compound accumulator cover bolts--these
come loose allowing the overdrive accumulator piston to come out--
prevents loss of 3rd or 4th gear.
12. We install NEW speed sensors---because of high failure.
13. Update pump to the latest design---takes care of TCC release
issue.
14. 100% installation of new Jasper exclusive pump bushing prevents
premature pump failure.
15. 100% replacement of converter linings.
2018 Powerwagon-6.4 Hemi
Nanny kill switch and Locker Bypasses
Thuren Tuned King 3.0 & 2.5 Pintop Stage 3/2
17 Method NV-Toyo RT 37
Evo On-Demand Air Swaybar Disconnect
S&B Intake-Mufflex-Magnaflow/resonator delete
SPOD Bantam
On-Board air ARB CKMTA12
Baja design and Rigid Industries
Purple Cranium Spider dif guards
Pedal Commander

User avatar
PWJouster
250_Posts
250_Posts
Posts: 466
Joined: Wed Dec 27, 2017 8:44 am
Model Year: 2018

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by PWJouster » Mon Feb 03, 2020 11:27 am

socalluke wrote:
Thu Sep 26, 2019 7:28 pm


1. Anyone have experience with Jaspers 66RFE trans?
what did you end up doing for your transmission?
2018 Powerwagon-6.4 Hemi
Nanny kill switch and Locker Bypasses
Thuren Tuned King 3.0 & 2.5 Pintop Stage 3/2
17 Method NV-Toyo RT 37
Evo On-Demand Air Swaybar Disconnect
S&B Intake-Mufflex-Magnaflow/resonator delete
SPOD Bantam
On-Board air ARB CKMTA12
Baja design and Rigid Industries
Purple Cranium Spider dif guards
Pedal Commander

socalluke
Posts: 25
Joined: Mon Nov 24, 2014 8:43 pm
Model Year: 2012

Re: 2012 Needs a new Trans...thoughts on Jasper?

Post by socalluke » Wed Jun 17, 2020 11:27 am

Sorry @pwjouster I found a local transmission rebuild shop (that has been around for years with great referrals) and had them tear it apart to see what they thought. My towing ordeal had smoked the overdrive clutches.....

The shop rebuilt the transmission and put a shift kit in it for firmer shifts. (And maybe a couple of other fixes, that I can't remember.) Cost was $2700 OTD I believe. Which I thought was pretty good. (Just got back last night from a 900 mile tow through 100 degree + heat of Arizona valleys and Flagstaff hills. Trans handled it fine.

Post Reply