Tcase shifter movement and popping out of 4x4?

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Sumbeach84
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Tcase shifter movement and popping out of 4x4?

Post by Sumbeach84 » Mon Feb 27, 2017 6:23 pm

So my 09 3Gen is acting up. When your driving the tcase shifter seems to move excessively forward and backward when I floor it. And when I'm 4x4 any bumps or wheel hop at all pops it back into 2 wheel drive? I changed trans mount today thinking that would take care of it but no change! Any ideas?

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Re: Tcase shifter movement and popping out of 4x4?

Post by nts007 » Mon Feb 27, 2017 6:43 pm

Linkage needs adjustment. I need to do mine too. Cept its for 4lo. I adjusted it too far before lol. It's pretty easy
08 ctd--mini max--thuren 3" coils and LT Leaves--4.56 gears and lockers in pw axles--some lights--afe intake system--bd super b turbo--Banks w/m Injection--Dynatrac Balljoints--king 2.5"s--37" Hankook Dynapro MT--DOR Long arms--Custom emf track bar--Manual T-case swap--Full PW Under armor--PSC Hydro Assist and so much more

TwinStick

Re: Tcase shifter movement and popping out of 4x4?

Post by TwinStick » Mon Feb 27, 2017 7:30 pm

Mine has this kind of set up: http://www.ebay.com/itm/like/2723452676 ... noapp=true

There were a lot of people with 3ed Gens having this problem when new, popping out of gear. I had it happen 2x myself. Crawled under the truck, removed the t-case skid plate & checked the bolt. It was not tight at all. I could feel a burr on the adjustment rod & figured it must have been in that spot from the factory. Put it back to that spot & tightened it up. I have had no issues since, even on VERY ROUGH terrain.

Might be a good idea to pick up an extra set of those 2 rubber/plastic bushings for spares. I need to get some myself. I have read that the rubber ones were stock & prone to squishing & breaking & falling out. I think the poly ones are the upgrade, not 100% sure though.

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Re: Tcase shifter movement and popping out of 4x4?

Post by olyelr » Mon Feb 27, 2017 8:07 pm

The movement is normal. Popping out of gear, on the other hand, is not.
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Re: Tcase shifter movement and popping out of 4x4?

Post by coder » Mon Feb 27, 2017 8:14 pm

nts007 wrote:Linkage needs adjustment.
x2
Vehicle: 2007 Power Wagon Quad Cab - Factory Options (Inferno Red, Premium Cloth Bench Seat, Light Group, Automatic Transmission, Leather Steering Wheel)
Suspension: Carli 3" Hemi Coils, Carli Control Arms, Carli King 2.5 Pin-Tops, Carli Stainless Steering Stabilizer, Carli Trackbar | Synergy 1" Rear Shackle
Performance: Magnaflow Muffler | Magnaflow Y-Pipe
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Steering/Drivetrain/Axles: Carli Front Diff Guard | Dynatrac Ball Joints | Mopar HD Steering Gear
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Re: Tcase shifter movement and popping out of 4x4?

Post by RustyPW » Mon Feb 27, 2017 8:46 pm

coder wrote:
nts007 wrote:Linkage needs adjustment.
x2
3X
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Re: Tcase shifter movement and popping out of 4x4?

Post by Sumbeach84 » Mon Feb 27, 2017 10:15 pm

Thanks guys I'll put it back on the hoist tomorrow

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Re: Tcase shifter movement and popping out of 4x4?

Post by nts007 » Mon Feb 27, 2017 10:28 pm

Hoist??? Damn!! I just roll under and lay on the snow.
08 ctd--mini max--thuren 3" coils and LT Leaves--4.56 gears and lockers in pw axles--some lights--afe intake system--bd super b turbo--Banks w/m Injection--Dynatrac Balljoints--king 2.5"s--37" Hankook Dynapro MT--DOR Long arms--Custom emf track bar--Manual T-case swap--Full PW Under armor--PSC Hydro Assist and so much more

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Re: Tcase shifter movement and popping out of 4x4?

Post by Sumbeach84 » Mon Feb 27, 2017 11:43 pm

Yea im kinda spoiled. Wish I would of asked here before i spent $135 on a new trans mount Lol oh well. Gotta change water pump tomorrow too. Ball joints and axle joints maybe this weekend

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Re: Tcase shifter movement and popping out of 4x4?

Post by nts007 » Mon Feb 27, 2017 11:46 pm

THe shifter moving back and forth a bit is normal when say on then off the throttle. It's just the linkage adjustment. The detent is all inside the tcase and has nothing to do with the lever. I rebuilt my tcase and the thread is floating around on here somewhere if you want to see what's inside doing all the magic
08 ctd--mini max--thuren 3" coils and LT Leaves--4.56 gears and lockers in pw axles--some lights--afe intake system--bd super b turbo--Banks w/m Injection--Dynatrac Balljoints--king 2.5"s--37" Hankook Dynapro MT--DOR Long arms--Custom emf track bar--Manual T-case swap--Full PW Under armor--PSC Hydro Assist and so much more

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Re: Tcase shifter movement and popping out of 4x4?

Post by Sumbeach84 » Tue Feb 28, 2017 9:00 pm

Cool I'll try adjusting it first and check out that thread too thanks

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