Bought this diff cover for the front and not really sure how to install this.
http://www.solidaxle.com/productcart/pc ... category=7
Does this completely replace the factory diff cover? It seems like the Carli one is a guard, but this is an actual replacement cover. Is that correct?
If so, obviously I need to get a drain pan and pull off the factory cover. Then what? Sorry for the noob question, but I don't want to screw anything up. Do I need to refill all the diff fliud? How much and with what, and at what point do I refill it, once it's bolted on and tightened? What about this magnet I've read about, do I have to even concern myself with that, or do I just bolt this new one on and fill it up?
Thanks for the help
How to install this diff cover
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Re: How to install this diff cover
Also, this specific cover did not come with any bolts. Their website doesn't state whether it's supposed to or not. Anyone else ordered this, and if so, did it come with its own bolts?
- FirerescuePW
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Re: How to install this diff cover
The web page you posted says it comes with zinc plated hardware. I would contact them. The OEM bolts are probably too short to use on this cover.
It is a full cover, btw. It replaces the factory cover. You might as well get new oil in there when you change it. Read some of the threads about changing fluids, cleaning magnets, etc. The OEM gasket is reusable. Wipe it clean and put it back.
One thing to watch is the clearance between the cover and track bar. I know Rockcrusher covers needed to be ground a little to avoid contact. I'm not sure about this one.
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It is a full cover, btw. It replaces the factory cover. You might as well get new oil in there when you change it. Read some of the threads about changing fluids, cleaning magnets, etc. The OEM gasket is reusable. Wipe it clean and put it back.
One thing to watch is the clearance between the cover and track bar. I know Rockcrusher covers needed to be ground a little to avoid contact. I'm not sure about this one.
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'05 Mineral Gray Power Wagon QC #1005
WINCH MOB PROUD!
SuperChips FlashPaq; DT ProFab Steering Brace; 08.5 Steering linkage (twice); Toyo Open Country M/T 35/12.50x17; Carli front diff guard; Rockcrusher rear diff cover; White Knuckle Offroad Rock Rails; Carli 3"coils, track bar, and High Clearance Control Arms; Carli King 2.5" Remote Resi Shocks; Reflex spray-in liner; Extang Trifecta tonneau cover; Pop Lock electric tailgate lock (OOS); Tekonsha Prodigy brake control; LEDS & Strobes & Siren; Winch TPS Bypass; Warn Wireless Remote; Dog hair, and a BIG Wish List!
WINCH MOB PROUD!
SuperChips FlashPaq; DT ProFab Steering Brace; 08.5 Steering linkage (twice); Toyo Open Country M/T 35/12.50x17; Carli front diff guard; Rockcrusher rear diff cover; White Knuckle Offroad Rock Rails; Carli 3"coils, track bar, and High Clearance Control Arms; Carli King 2.5" Remote Resi Shocks; Reflex spray-in liner; Extang Trifecta tonneau cover; Pop Lock electric tailgate lock (OOS); Tekonsha Prodigy brake control; LEDS & Strobes & Siren; Winch TPS Bypass; Warn Wireless Remote; Dog hair, and a BIG Wish List!
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Re: How to install this diff cover
When you install the cover. Check your clearance of the cover and the bracket for the steering damper. You might have to grind the cover web where the "S" is on the cover.
PWOC #53
2008 POWER WAGON RC
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Moab '09, '10, '12, '14, '20, '22
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Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

Re: How to install this diff cover
I bought the same one about 3 months ago, but haven't put it on yet. It is heavy duty cover. Should be able to take a pounding and continue on:) mine came with the hardware, so you should contact them and let them know you didn't receive the hardware. Mine came with hardware and A tube of RTV.
05 Power Wagon
6" lift
true duells flowmaster 50 double in double out
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Kicker zx 1000.1 amp running JL 12" sub
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true duells flowmaster 50 double in double out
Alpine deck
Kicker zx 1000.1 amp running JL 12" sub
Focal 800 watt amp running Focal door speakers
Viper alarm with remote start and smartstart w/gps
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Fox 2.0 shocks
K @ N cai
Diablo intune I-1000
- Calvinm119
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Re: How to install this diff cover
Hmm....I've seen this one before. I have been thinking about getting it. For those that have it, are you sure that it fits the 14 bolt 9.25 AAM Axel (I know it says it does, but I have been burned before). If it does, I may swap it out with my Carli diff protector.
2017 Ram Power Wagon Tradesman:
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2006 Dodge Ram Power Wagon
Mods so far: K&N CAI, Weathertech floor mats, resonator delete, RBP Powder Coated Tip, Dodge Off Road Steering Box Brace
Gone but never forgotten:
2015 Ram 2500 Blue Streak Pearl: Tradesman w/ 6.4L Hemi, Rambox, electronic transfer case, 3.73s, LSD, BLD, Chrome appearance package, tailgate extender.
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2006 Dodge Ram Power Wagon
- GunniPWguy
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Re: How to install this diff cover
I am interested about the fit as well. Can you use the oem gasket with it? The price is right compared to the Carli diff guardCalvinm119 wrote:Hmm....I've seen this one before. I have been thinking about getting it. For those that have it, are you sure that it fits the 14 bolt 9.25 AAM Axel (I know it says it does, but I have been burned before). If it does, I may swap it out with my Carli diff protector.
2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.
If you ever happen to see me running somewhere, you should start running too.
If you ever happen to see me running somewhere, you should start running too.

Re: How to install this diff cover
I have this cover on my truck and its quite a heavy piece and looks quite nice under the truck. The only clearance issues I had was with the track bar frame bracket on full compression of the drivers side, so I put longer bump stops in and trimmed them so they touch 1" before the cover hits the frame. ( 5" day star bump stops )
06 White POWER WAGON!
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Bilstein 5100's
Thuren coils & shackels
Pure Performance control arms
Flexalite e-fan
Rock-rails (by me)
Diablo sport tuner
Bushwacker pocket style flares
Rock Monster beadlocks
BFG KM2's
Airflow snorkel
Bed rug
Bilstein 5100's
Thuren coils & shackels