Aluminess Bumper and Sliders Installed!

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Juday
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Aluminess Bumper and Sliders Installed!

Post by Juday » Wed Feb 20, 2013 12:51 pm

Well, I got around to installing these on Saturday, but haven't found the time to post up pictures until today. Overall, the install went fairly well (with the instructions from Aluminess to be left to the imagination :roll: ) Please note that if you do purchase this bumper, you WILL have to remove the front grill to access the nuts holding the front bumper in place. Once you remove the grill, they are easily accessible.

Here's a quick breakdown on the install.....

To remove the front grill, pop the hood and find the plastic cover over the radiator and front assembly. Pop this off by pulling up on the pull tabs. There are four screws on the top holding the grill to the truck. Once you remove those four screws, the grill will fall forward a little bit. Simply give a quick pull towards you at the bottom of the grill (where you'll see the grill snaps into place).
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Once you remove the grill, you can see the nuts holding the front bumper in place (located down towards the front tow hooks). If I recall, I believe there are 8 bolts holding the front bumper in place. There is no need to remove the factory tow hooks to get the bumper off, but I wanted everything out of the way that I could get to. BEFORE you remove these nuts and pull the bumper off, be sure you unhook your fog lights! Pop out the clips holding the harness in place, rotate the bulb out and unhook from the main source (located by the driver's side wheel well). Side note, I unhooked mine from under the wheel well and clipped the ends off at the existing lights. Doing this, I was able to reuse the factory wiring harness to work with my new PIAA 540 Fog lights. :idea: After some REALLY EASY wire (match black to black and white to white) splicing, sodering, and shrink wrap it worked great!

Now that you have the fog light wiring harness unhooked and out of the way, you can now remove the bumper. Surprisingly enough, the stock bumper was darn near the weight of the new bumper! Set the stock bumper aside and kiss it goodbye. The next step was a little difficult to try and setup. Aluminess requires you to remove the stock winch bracket assembly to remove the parts necessary to fit the new bumper. As per the instructions, I placed a floor jack underneath the winch to support the weight of the winch. BEFORE I unscrewed the bolts holding the winch bracket together, I moved the coolant overflow tank out of the way for easier access. There are two small screws holding this in place that are easy to remove.
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As you can see, I just placed it on top and out of the way. With this moved, you can now access the 4 bolts to be removed (2 on each side) easily. Before touching the bolts on the winch bracket, I removed the nuts from the bolts holding the front bumper brackets into place on the outside of the frame. (Sorry no picture of that one). While I removed those nuts, I also removed the gigantic and unnecessary bracket (put in place to prevent cars from sliding underneath you in an accident). I got those brackets out of the way and put them in the "parts bin". DON'T REMOVE THE BOLTS IN THE FRONT BRACKET! The entire assembly will come crashing down if you do! NOW, you can get back to the winch bracket. I had a feeling this winch was going to give me troubles, so I used a few straps to help support the load and keep it from tipping forward on me.
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With some confidence in me that this thing isn't going to come crashing down and is supported fairly well, I now slowly began to raise the floor jack to relieve some pressure. Now I can remove those 4 bolts holding the bracket assembly in place to the bumper. FYI, power tools come in really handy! ;)
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With those four bolts out and the winch balanced on the floor jack and straps, you can now remove the bolts holding the original bumper bracket on the frame.

Now it's time for assembly. I didn't take any pictures from here on out, as I wanted to get this thing put on as quickly as possible. I got the PIAA lights bolted into their brackets on the new bumper, connected the wire harness that I made earlier from the existing harness. Drilled some holes to mount the wiring harness to the new bumper. Zip tied it all up and brought the bumper over for installing. With the help of a friend (which you're going to want/need througout this process), we lifted the bumper into place. I had to take a dead blow hammer to the mounting brackets to "space them out" a little more to fit properly. When we got the first bolt in the hole, we realized all the holes weren't going to line up. The front body mount brackets (on both sides) had to be "notched out" a little for a proper fit (thank you angle grinder). Once that issue was resolved, we held the bumper in place to make sure it would work. With the winch bracket and spacer provided from Aluminess, we mounted the bumper up again, fed a bolt through on both sides (feed them through the same way you took them out, with the nut/washer going to the OUTSIDE of the frame). The bolts you will use are the same ones you took out, so keep them close by. The bolts toward the rear is something that you're going to have to find laying around (like I did), or go out and buy. There must be a difference in the 3G and 4G trucks here, since the hole size they provided on the bumper was MUCH smaller than the hole it's supposed to fill. So, you'll need two bolts, to washers and two nuts to make it work out. Tighten everything up and Voila, you're done! Sit back and enjoy. Now, put your grill back on, snap the plastic into place and you're done with the front bumper.
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*****Please note, these steps are in NO WAY intended to replace the instructions that come with the bumper from Aluminess. These are just some of my finding that I thought I would share with other people interested in this bumper. Use these tips at your own risk.*********
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

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Countryman93
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Re: Aluminess Bumper and Sliders Installed!

Post by Countryman93 » Wed Feb 20, 2013 1:02 pm

are your wheels painted or plastidip?
good looking bumper :)
05 Dodge Powerwagon

315/70/17 Hancook ATMS on 17x8 black rock series wheels
bully dog gt tuner, high performance injectors, K&N intake
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Re: Aluminess Bumper and Sliders Installed!

Post by 04Ram2500Hemi » Wed Feb 20, 2013 1:14 pm

I'm starting to think it's a good thing I had my bumpers and grill coated with Line-X last week, because if I hadn't this thread would have cost me a lot more money! The bumper looks good on your truck.
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Juday
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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Wed Feb 20, 2013 1:30 pm

Now onto the Sliders.....


Let me first say that these things are HEAVY! I'd guess them to weigh almost twice as much as the front bumper. Maneuvering them around was.....fun..... :doh: Again, I didn't take any pictures of the install of these, since I just wanted to get them on and done with. The box comes with two sliders (obviously one for each side), a bag with 6 brackets and "instructions" to install.....(again very vague :roll:) You're going to want a helper for these and some thread for the bolts. TRUST ME on this one, I can't express that enough. I lost the VERY FIRST bracket I put into the body panel and it took me AN HOUR to recover it!!! I said every single curse word in known to man in the process of trying to recover it. Thankfully (by the grace of God) I got my finger tip back on the bolt and was able to get ahold of it again. When they say to tie a piece of thread on the end of the bolt, take their word for it.....

One thing I did do that made life a WHOLE lot easier trying to get those brackets into place, was to grind down the end of the bracket (again, thank you angle grinder and vise) to within 1/16"-1/8" of the bolt head. Trying to solve the puzzle on how to get those brackets in was a mind bender....

After I got those ends down with the grinder, they went in easily. KEEP THE THREAD on the bolts because you're more than likely going to push one back into the body panel. Once you get the slider up into place, put a washer and a nut on the bolt. It's as simple as that.

Thank being said, here are the only pictures I have right now...
Image
Image
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

Juday
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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Wed Feb 20, 2013 1:31 pm

Countryman93 wrote:are your wheels painted or plastidip?
good looking bumper :)
Thanks! I Plastidip'd my wheels.
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

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Re: Aluminess Bumper and Sliders Installed!

Post by GunniPWguy » Wed Feb 20, 2013 1:32 pm

Sweet....
2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.

If you ever happen to see me running somewhere, you should start running too. :)

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Re: Aluminess Bumper and Sliders Installed!

Post by stubiePW » Wed Feb 20, 2013 3:36 pm

That looks great! I love the bumper and the sliders. Sliders are my next mod, thinking of making them after spending a lot of time looking and researching.
I know the pain of dropping something down in the body. I did that with the steps I have for the truck. Took me probably 30 mins to get it out.
Keep up the good work and good looking truck!

TwinStick

Re: Aluminess Bumper and Sliders Installed!

Post by TwinStick » Wed Feb 20, 2013 8:19 pm

Bumper looks AWESOME !!!

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Re: Aluminess Bumper and Sliders Installed!

Post by GunniPWguy » Wed Feb 20, 2013 9:30 pm

Juday wrote:
Countryman93 wrote:are your wheels painted or plastidip?
good looking bumper :)
Thanks! I Plastidip'd my wheels.
Nice new parts.. Love the look of those Aluminessesssssss. Looks like the Plasti dip is holding up pretty good! Got me thinking about the four cans of that s@#t I still have. I'll be itchin to spray it on something here pretty soon..
2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.

If you ever happen to see me running somewhere, you should start running too. :)

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Re: Aluminess Bumper and Sliders Installed!

Post by RAM4ROKS » Thu Feb 21, 2013 12:25 am

Looks great!!!! Nice work!

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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Thu Feb 21, 2013 12:33 pm

Some updated pictures....

Image
Image
Image
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

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Re: Aluminess Bumper and Sliders Installed!

Post by RustyPW » Thu Feb 21, 2013 1:22 pm

Looking good! :rockon:
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Re: Aluminess Bumper and Sliders Installed!

Post by GunniPWguy » Thu Feb 21, 2013 1:51 pm

RustyPW wrote:Looking good! :rockon:
Shes a beauty.
2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.

If you ever happen to see me running somewhere, you should start running too. :)

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Re: Aluminess Bumper and Sliders Installed!

Post by MSCH2112 » Thu Feb 21, 2013 5:20 pm

Do I understand correctly you mounted the winch in the new bumper?

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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Fri Feb 22, 2013 7:55 am

MSCH2112 wrote:Do I understand correctly you mounted the winch in the new bumper?

Mike

Negative. The winch mounts in the same factory location. You have to unscrew four bolts on the bracket in order to remove the old bumper's mounting hardware. In order for everything to line back up on the new bumper, you have to install a spacer provided by Aluminess on the side of the winch mounting bracket.
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

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Re: Aluminess Bumper and Sliders Installed!

Post by twistedpw » Sun Feb 24, 2013 7:50 pm

that is one sweet looking truck, that bumper really sets it off. love how much tire shows from the front! :rockon:
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Re: Aluminess Bumper and Sliders Installed!

Post by 2012 PW ST » Sat Mar 02, 2013 10:37 pm

Looking great! Any change in how it brakes/corners with the little bit of additional weight of that bumper? Curious to see how the slider brackets mount to the body too. Post some detail pics if you can.
2012 Power Wagon ST
"Born at the junction of form & function"
Carli suspension/steering/Bilstein 5100s|Ranch Hand bumpers/headache rack/rails|Factory spray in bedliner|35/12.5/17 BFG KM2s on factory alloys|Lightforce 240 Blitz HIDs|"chassis cab auxiliary switch bank mod"|Highway Products toolbox|Cobra 75 CB|PROUD AMERICAN FLAG

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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Sun Mar 03, 2013 6:08 pm

2012 PW ST wrote:Looking great! Any change in how it brakes/corners with the little bit of additional weight of that bumper? Curious to see how the slider brackets mount to the body too. Post some detail pics if you can.
There was no change in braking and handling, from what I can tell. The Aluminess bumper is probably 15 pounds more than the stock bumper (I'd guess it probably weighs around 70 pounds). Here is a picture how of the sliders mount to the body.
Image
(Picture from another member's post on here)
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

Juday
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Re: Aluminess Bumper and Sliders Installed!

Post by Juday » Tue Mar 05, 2013 8:12 am

A few more, for fun. ;)

Image
Image
Image
Image
Image
Image
2012 RAM Power Wagon
315/70R17 Goodyear Wrangler MTR w/ Kevlar | Carli Front Differential Cover | Aluminess Front Bumper | Aluminess Rock Sliders | PIAA 540 Fog Lights | 1" Daystar Lift | Thuren High Clearance Control Arms | Thuren Track Bar


Two roads diverged in a wood, and I --
I took the one less travelled by,
and that has made all the difference

2012 PW ST
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Re: Aluminess Bumper and Sliders Installed!

Post by 2012 PW ST » Tue Mar 12, 2013 10:11 pm

Looking great! Glad to hear your steering & braking weren't effected. Just curious what the OD measurement is on your slider main tubes. They look just right.
2012 Power Wagon ST
"Born at the junction of form & function"
Carli suspension/steering/Bilstein 5100s|Ranch Hand bumpers/headache rack/rails|Factory spray in bedliner|35/12.5/17 BFG KM2s on factory alloys|Lightforce 240 Blitz HIDs|"chassis cab auxiliary switch bank mod"|Highway Products toolbox|Cobra 75 CB|PROUD AMERICAN FLAG

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Re: Aluminess Bumper and Sliders Installed!

Post by fbenross » Tue Mar 12, 2013 10:38 pm

That side picture looks like your approach angle is toast, Compared to a stock 3G PW bumper. But it looks good !
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Re: Aluminess Bumper and Sliders Installed!

Post by Fireman78 » Sat Apr 13, 2013 11:50 am

Best looking bumper out there IMHO. ;) NICE!
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Re: Aluminess Bumper and Sliders Installed!

Post by chrisjameswagner » Sat Apr 13, 2013 7:43 pm

Looks great! I was actually down at their shop today. I needed their help with my drivers side slider as it had some how come loose where I couldn't resolve after wacking it on a high center. They drilled a couple of new holes up high on mounts and seems good as new. Major props to them on their customer service as they were willing to come to work on a Saturday and solve the issue. I'm looking forward to their rear bumper swing away combo and maybe the upcoming PW's in Moab trip will help facilitate that. :idea:
2012 - Aluminess sliders, Century High C Shell, Wilderness Rack, Rigid D2's on front bar, sleeping and storage platform, Carli High Clearance Arms, springs, control arm, track bar, Bilstein 7100's, Day star rear shackles, 35" Cooper ST MAXX., Front bumper and under carriage camera set up

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Re: Aluminess Bumper and Sliders Installed!

Post by pres10 » Mon Jul 27, 2015 12:30 pm

How do you access the place you plug the winch controller into? And the lever to switch directions on the winch, once the bumper is installed?

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Re: Aluminess Bumper and Sliders Installed!

Post by Will » Fri Oct 16, 2015 9:52 am

Juday - Which brace did you get? The site says removable is needed for the winch access or something.
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