Front Locker
Front Locker
So around May of last year I was out on a trip in the eastern sierra's up in the hills round lone pine. I was at the end of a 21 mile trial, and had not been in four wheel drive for at least 10 miles. While cruising about 10mph, on a flat gravel road, now mind you I am in 2WD, the front locker accuated and all the metal from the locker exploding went into all the bearings and front axel completely locked up. I was lucky to have the dodge parts manager and some dodge mechanics were on the trip with me. So after disconnecting the front drive line, the pumpkin was still not moving... After spending the night in my truck, a 1200.00 dollar tow, and 3800.00 in parts , work done at Dodge, I got the truck back and all is well. Now nearly a year later the front locker is not actuating, the light just blinks on the dash forever...the locker does not enguage. The dealer had the truck for the last three days, and still no resolution....the gear guy is stumped....Who by the way is an awsome mechanic....salty. So next week the gear guru from chrysler is coming out from Michigan to check it out and hopefully fix it for good....Just thought I would let you guys know whats going on and wondering if anyone has had similar issues....By the way, it is all covered by the warrenty from the first fix...Thank God. I am the second owner, so I get the 3 year 36000 mile grab ankles warrenty.....its an 08 and has 56000 miles.
- SilverWagon05
- Moderator
- Posts: 562
- Joined: Wed May 16, 2012 1:18 pm
- Location: Rio Rancho, NM
Re: Front Locker
Looks like your truck is lifted, with possibly 37" tires....and it was fixed under warranty?
05 Silver QC Power Wagon / Auto
Pure Performance long arms, 6" Thuren soft ride coils, Walker Evans 2.0 Front and Fox 2.0 rear shocks, HD adj. track bar, 37/13.5/17 Toyo Open Country M/T's, 17x9 Moto Metal 951-black, dual-modified Amp Power steps, Custom rock sliders and front and rear tube bumpers, rear lower quarter panel delete, Challenger Narrow truck box - black, AEM Brute Force CAI, SC Flashpaq, Flowtech shorty headers, Gibson Extreme Dual Cat-Back (chopped), Line-X Bed liner, Locker bypass, Black locking Billet Gas filler door, WeatherTech smoked inchannel vent visors & floor liners, Recon LED smoked cab lights, smoked LED 3rd brake light, smoked LED tail lights, smoked projector headlights, Viair constant duty OBA, DOR steering box brace, PowerStop drilled & slotted rotors w/ ceramic pads, Spicer Life series front axle u-joints, DOR sway bar links, DOR steering linkage, Borgeson steering shaft and steering gear, PSC Hydro-assist, Thuren adjustable shackles, leaf spring bracket modification, coil retainer modification, Spyntech Shorty Free Spin conversion, custom long travel heavy duty front drive shaft, Rock crusher rear diff cover, Carli front diff guard, Masterpull synthetic winch rope, 2-6" KC 130w Longrange lights behind the grill, 100w fog lights, 55w floodlights mounted on rear bumper, High/Low/Fog all-on mod, Pioneer head unit, MTX Thunderform with 2-10's, Tekonsha P3 brake controller, Timbren SES.
Pure Performance long arms, 6" Thuren soft ride coils, Walker Evans 2.0 Front and Fox 2.0 rear shocks, HD adj. track bar, 37/13.5/17 Toyo Open Country M/T's, 17x9 Moto Metal 951-black, dual-modified Amp Power steps, Custom rock sliders and front and rear tube bumpers, rear lower quarter panel delete, Challenger Narrow truck box - black, AEM Brute Force CAI, SC Flashpaq, Flowtech shorty headers, Gibson Extreme Dual Cat-Back (chopped), Line-X Bed liner, Locker bypass, Black locking Billet Gas filler door, WeatherTech smoked inchannel vent visors & floor liners, Recon LED smoked cab lights, smoked LED 3rd brake light, smoked LED tail lights, smoked projector headlights, Viair constant duty OBA, DOR steering box brace, PowerStop drilled & slotted rotors w/ ceramic pads, Spicer Life series front axle u-joints, DOR sway bar links, DOR steering linkage, Borgeson steering shaft and steering gear, PSC Hydro-assist, Thuren adjustable shackles, leaf spring bracket modification, coil retainer modification, Spyntech Shorty Free Spin conversion, custom long travel heavy duty front drive shaft, Rock crusher rear diff cover, Carli front diff guard, Masterpull synthetic winch rope, 2-6" KC 130w Longrange lights behind the grill, 100w fog lights, 55w floodlights mounted on rear bumper, High/Low/Fog all-on mod, Pioneer head unit, MTX Thunderform with 2-10's, Tekonsha P3 brake controller, Timbren SES.
Re: Front Locker
your front axel was assembled on "bring a retard to work day"
Ben CW3 2/10th AIR CAV FT ORD CA. (retired)
2006 Power Wagon-6spd, rear air bags, Diff Guards:Carli F. RockCrusher R., matching rim for spare tire, removed back seat for storage----I own the following: 2005 Hallmark pop-top Camper---1970 Scout 800 4x4 w/232ci 6cyl 4spd---2006 Yamaha XT225 Dual Sport---Pictures @ https://www.flickr.com/photos/powerwagon/collections
2006 Power Wagon-6spd, rear air bags, Diff Guards:Carli F. RockCrusher R., matching rim for spare tire, removed back seat for storage----I own the following: 2005 Hallmark pop-top Camper---1970 Scout 800 4x4 w/232ci 6cyl 4spd---2006 Yamaha XT225 Dual Sport---Pictures @ https://www.flickr.com/photos/powerwagon/collections
Re: Front Locker
So was mine :s It sucks! Hopefully they can get it figured out for you!fbenross wrote:your front axel was assembled on "bring a retard to work day"
2012 Power Wagon. Bright White Clearcoar, 315/70R17 Kelly Safari TSR's, Bakflip F1 tonneau cover, Retroshop Projector Headlights, 55W HID Lowbeams & Fogs.
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- 50_Posts
- Posts: 87
- Joined: Sat May 19, 2012 8:31 pm
- Location: Ontario, Canada
Re: Front Locker
If I'm not mistaken....the flashing light issue can be solved with a new smartbar? Maybe ask the dealer to try that first before they tear the whole front end apart again? Pitslave has fixed some of them himself but if your dealer is working with you on this one then try the smartbar first. Hopefully they cover it.N2DFIRE wrote:So around May of last year I was out on a trip in the eastern sierra's up in the hills round lone pine. I was at the end of a 21 mile trial, and had not been in four wheel drive for at least 10 miles. While cruising about 10mph, on a flat gravel road, now mind you I am in 2WD, the front locker accuated and all the metal from the locker exploding went into all the bearings and front axel completely locked up. I was lucky to have the dodge parts manager and some dodge mechanics were on the trip with me. So after disconnecting the front drive line, the pumpkin was still not moving... After spending the night in my truck, a 1200.00 dollar tow, and 3800.00 in parts , work done at Dodge, I got the truck back and all is well. Now nearly a year later the front locker is not actuating, the light just blinks on the dash forever...the locker does not enguage. The dealer had the truck for the last three days, and still no resolution....the gear guy is stumped....Who by the way is an awsome mechanic....salty. So next week the gear guru from chrysler is coming out from Michigan to check it out and hopefully fix it for good....Just thought I would let you guys know whats going on and wondering if anyone has had similar issues....By the way, it is all covered by the warrenty from the first fix...Thank God. I am the second owner, so I get the 3 year 36000 mile grab ankles warrenty.....its an 08 and has 56000 miles.
'06 Black Power Wagon, Quad Cab, Heated Leather, 4" Boss Bars nerf bars, Locker Bypass, TPS Bypass, Smoked clearance lights, Tool Box, Recovery gear, Carli Front Diff Guard, Rockcrusher Rear Diff Cover, 60" Hi Lift Jack-Mounted in Tool Box, Bed Liner'd Front & Rear Bumpers, Rockers and Grill, "T" Steering Upgrade, DT ProFab Steering Brace, Kill Switch, 2-6" Aux. Lights Behind Grill, Back Up Lights, Wheel Well Liners, 315/70/17 Goodyear Wrangler Duratracs, Airflow Snorkel, Rock Rails fabbed by me, Borgeson Steering Shaft, etc..[/size]
Rausch Creek Spring '12
Rausch Creek Spring '12
Re: Front Locker
Its not the smart bar, and when it was fixed the first time, I had everything replaced from the dash switch to the locker because I didn't want anything like this happen again in the future.....I also had the parts manager look at how often the parts are ordered nation wide for ram 2500...its .06 per year......so it is really never happens. Than again how often do power wagen owners really use the front lockers anyways....guessing the majority rarely do, and the day it let go I did not use any lockers or 4wd low. Just thought I would see if you guys have heard of any such things.....luckly they are working with me on this one....The lift does not impact how the locker actuates, so that would not be the problem. I am running 35's also.
Re: Front Locker
Lockers not working properly ? This IS a common problem. I don't mean the exploding part. I am sure that is why they are saying 0.06 per year. Those exact circumstances are what makes it seem so rare.
- GunniPWguy
- 500_Posts
- Posts: 954
- Joined: Fri May 25, 2012 11:52 am
Re: Front Locker
Welcome to the fire.. N2Dfire. I don't have an answer to the exploding front diff but I can sympathise (sorry no spell check)
Locker actuators and electronic swaybar BS plague us all. Time for RAM to step up and take control of this BS!

2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.
If you ever happen to see me running somewhere, you should start running too.
If you ever happen to see me running somewhere, you should start running too.

Re: Front Locker
Thanks for the input fella's I have not had any problems with the rear locker or the sway bar disconnect. I will update you guys when I know more.
- GunniPWguy
- 500_Posts
- Posts: 954
- Joined: Fri May 25, 2012 11:52 am
Re: Front Locker
truck looks bad ass! what kind of suspension/lift are you running?
2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.
If you ever happen to see me running somewhere, you should start running too.
If you ever happen to see me running somewhere, you should start running too.

Re: Front Locker
BDS 6 inch long arm/ fox socks (non reservor) / 35 Nitto Mud Terrain....This truck rides so nice...very smooth on the highway. Most of the off road driving I do is Desert Roads or sand dunes.....I dont go to crazy since I dont want to scare the shit out of my wife and young kids....but for what we do it is absolutely awsome. We drive some long distances to the eastern sierra's and it is like a car smooth....I can get up to 12 MPH at 65 mph.....on those trips. The best I ever got was 13.8 mpg , but as soon as I go 70 it drops to 9 mpg.....Its been a great toy, I have had many jeeps prior to this and actually miss the wrangler JK very much, but I cant beat the Power Wagen for comfort ,interior space, and over all capability , tow, and still run the jeep trails and sand dunes we like to do......
- GunniPWguy
- 500_Posts
- Posts: 954
- Joined: Fri May 25, 2012 11:52 am
Re: Front Locker

2005 Black Pow Wagon mods: DT Profab Steering Brace, Gibson superflow catback single exhaust system, Locker Bypass, Moog ball joints (see how long they last), New OEM track bar bushings, T-steering upgrade w/ Bilstein 5100 steering damper, Power everything, Heated leather seats, (keeps the better half happy), Rear window defrost, Bilstein 5100 shocks, 35x12.5x17 Toyo AT2 Extremes, Customized H2 alloy wheels, Original rock rails with family friendly steps welded on, Tri fold tonneau, Hi-lift extreme jack, Tool box along with all the essential PW gear. New winch cable, Winch TPS bypass, Cardan joint grease zerk discovery. New front grille assembly. Magnesium Chloride under coating.
If you ever happen to see me running somewhere, you should start running too.
If you ever happen to see me running somewhere, you should start running too.

-
- 2000_Posts
- Posts: 2970
- Joined: Wed Jan 16, 2013 6:55 pm
- Location: ontario canada
Re: Front Locker
beauty truck looking at that exact kit right now
!!!! (bds 6 " la) for my '12!

if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat
"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat
"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"
-
- 2000_Posts
- Posts: 2970
- Joined: Wed Jan 16, 2013 6:55 pm
- Location: ontario canada
Re: Front Locker
personally just a response to this topic in general! i had about 15000km on my truck when the front swaybar actuator decided to ingest some water and disable all my pw controls! no problems with the diffs yet i think its all about fines" and how hard you are on them. if you give the parts time to engage and disengage before WOT climb to the top of the hill speed of sound acceleratating rock crushing hemi power unleashing blurr....seems to help them last a bit longer
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat
"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat
"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"
- coder
- 1000_Posts
- Posts: 1346
- Joined: Wed Jun 06, 2012 5:18 pm
- Model Year: 2007
- Location: Trabuco Canyon, CA
Re: Front Locker
I wander if the front differential is bad was that replaced when it exploded the first time?
Vehicle: 2007 Power Wagon Quad Cab - Factory Options (Inferno Red, Premium Cloth Bench Seat, Light Group, Automatic Transmission, Leather Steering Wheel)
Suspension: Carli 3" Hemi Coils, Carli Control Arms, Carli King 2.5 Pin-Tops, Carli Stainless Steering Stabilizer, Carli Trackbar | Synergy 1" Rear Shackle
Performance: Magnaflow Muffler | Magnaflow Y-Pipe
Wheels/Tires: Yokohama X-A/T 35x12.5x17
Steering/Drivetrain/Axles: Carli Front Diff Guard | Dynatrac Ball Joints | Mopar HD Steering Gear
Miscellaneous: Line-X Bedliner | Locker Bypass Switch | Mopar Rock Rails | Odyssey Extreme 65-PC1750T | Performance Friction Brake Pads | Weathertech Digital Fit Mats | Winch Thermal Protection Bypass
Suspension: Carli 3" Hemi Coils, Carli Control Arms, Carli King 2.5 Pin-Tops, Carli Stainless Steering Stabilizer, Carli Trackbar | Synergy 1" Rear Shackle
Performance: Magnaflow Muffler | Magnaflow Y-Pipe
Wheels/Tires: Yokohama X-A/T 35x12.5x17
Steering/Drivetrain/Axles: Carli Front Diff Guard | Dynatrac Ball Joints | Mopar HD Steering Gear
Miscellaneous: Line-X Bedliner | Locker Bypass Switch | Mopar Rock Rails | Odyssey Extreme 65-PC1750T | Performance Friction Brake Pads | Weathertech Digital Fit Mats | Winch Thermal Protection Bypass
Re: Front Locker
I wonder if a wire rubbed through/shorted somewhere & caused it to actuate. Is there a locker bypass on it ?