
Rusty's Build - 2008 POWER WAGON RC
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Re: Rusty's Build - 2008 POWER WAGON RC
Now I know why the welds torn. Found this picture from when I installed the nerf bars. The factory welds only go half way around. 

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

- Bill2014
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Re: Rusty's Build - 2008 POWER WAGON RC
Wow!
You get the most strength to resist bending from the welds exactly where those stock welds were missing!!!
You get the most strength to resist bending from the welds exactly where those stock welds were missing!!!
2014 Power Wagon Laramie
Titan V5 2.5" Receiver Pintle Hook
Warn wireless winch controller
.188" DOM White Knuckle Rock Sliders
Locker Bypass & Nanny Kill Switch
Moab 2006
Titan V5 2.5" Receiver Pintle Hook
Warn wireless winch controller
.188" DOM White Knuckle Rock Sliders
Locker Bypass & Nanny Kill Switch
Moab 2006
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Re: Rusty's Build - 2008 POWER WAGON RC
No chit!


PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

Re: Rusty's Build - 2008 POWER WAGON RC
Nice work rusty! It’s looking great
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
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- Joined: Thu May 24, 2012 4:23 pm
- Model Year: 2008
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Re: Rusty's Build - 2008 POWER WAGON RC
Thanks. My PW needs some TLC right now from all the abuse I have given it over the years.

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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Re: Rusty's Build - 2008 POWER WAGON RC
Rebuilt the front brake calipers on the PowerWagon today, and installed stainless brake lines too. Big difference in pedal feel. Took a whole quart and a half of Dot 4 brake fluid to bleed the front calipers.
The stainless brake lines are from KLM. At +3" over standard 2500.
https://www.klmperformance.com/dodge-ra ... lines.html
On the down side. I went to NAPA to get the rebuild kits. They said that they no longer sell caliper rebuild kits. Just the whole rebuilt caliper. So went to Advanced Auto. Got the kits off of them for $11.78 each. But can't get new pistons. So had to reuse the old Bakelite (plastic) pistons. Have a feeling that you won't be able to buy rebuild kits in the future.
The stainless brake lines are from KLM. At +3" over standard 2500.
https://www.klmperformance.com/dodge-ra ... lines.html
On the down side. I went to NAPA to get the rebuild kits. They said that they no longer sell caliper rebuild kits. Just the whole rebuilt caliper. So went to Advanced Auto. Got the kits off of them for $11.78 each. But can't get new pistons. So had to reuse the old Bakelite (plastic) pistons. Have a feeling that you won't be able to buy rebuild kits in the future.
PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

- Retired BLM Rig
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Re: Rusty's Build - 2008 POWER WAGON RC
The rebuilders must get their parts from somewhere, just need to find that source.
The current parts swapping culture seems to be making DIY rebuilding a thing of the past.
The current parts swapping culture seems to be making DIY rebuilding a thing of the past.

2008 Quad Cab - Stock RTI = 655, curb weight = 6081 lbs. Abel Components Plug & Play Locker Bypass®, Abel Components Full SmartBar Bypass®, Abel Components Nanny Kill Switch®, 2000 Watt ProMariner TruePower Plus Pure Sine Wave Inverter, Trailer Hitch Storage, MOLLE Door Panels, Wilton Hitch Vice, Locking Under Seat Storage Drawer, Smittybilt 2781 Air Compressor, 14K PullPal, Hi-Lift First Responder Jack, 25' Jumper Cable System, Slip Yoke Eliminator in a Can, Evolution vs. God, Share the Umbrella, Make sure you're right with God before you meet him!
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Re: Rusty's Build - 2008 POWER WAGON RC
You can still get pistons.... I just rebuilt my left rear caliper a few months ago for about 10 bucks.... just stick with Carlson....
https://www.rockauto.com/en/catalog/dod ... iston,1724
Sent from my rotary phone using Tapatalk
https://www.rockauto.com/en/catalog/dod ... iston,1724
Sent from my rotary phone using Tapatalk
Nothing's more dead than a horse in a glue bottle.
There are two ways to conquer and enslave a nation.
One is by the sword. The other is by debt.
John Adams - 1826
I guess you could say I'm a bit off center.....

There are two ways to conquer and enslave a nation.
One is by the sword. The other is by debt.
John Adams - 1826
I guess you could say I'm a bit off center.....

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Re: Rusty's Build - 2008 POWER WAGON RC
Also just a FYI to those in PA......
https://www.instagram.com/p/BoKGLEbA7bw ... ppk0tuv16f
Sent from my rotary phone using Tapatalk
https://www.instagram.com/p/BoKGLEbA7bw ... ppk0tuv16f
Sent from my rotary phone using Tapatalk
Nothing's more dead than a horse in a glue bottle.
There are two ways to conquer and enslave a nation.
One is by the sword. The other is by debt.
John Adams - 1826
I guess you could say I'm a bit off center.....

There are two ways to conquer and enslave a nation.
One is by the sword. The other is by debt.
John Adams - 1826
I guess you could say I'm a bit off center.....

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Re: Rusty's Build - 2008 POWER WAGON RC
NRa aready sent me stuff on it and i sent it in.Pit Slave wrote: ↑Tue Sep 25, 2018 2:46 pmAlso just a FYI to those in PA......
https://www.instagram.com/p/BoKGLEbA7bw ... ppk0tuv16f
Sent from my rotary phone using Tapatalk


PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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- 2000_Posts
- Posts: 5514
- Joined: Thu May 24, 2012 4:23 pm
- Model Year: 2008
- Location: Brownsville Pa.
Re: Rusty's Build - 2008 POWER WAGON RC
NRA aready sent me stuff on it and i sent it in.Pit Slave wrote: ↑Tue Sep 25, 2018 2:46 pmAlso just a FYI to those in PA......
https://www.instagram.com/p/BoKGLEbA7bw ... ppk0tuv16f
Sent from my rotary phone using Tapatalk


PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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- Joined: Thu May 24, 2012 4:23 pm
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Re: Rusty's Build - 2008 POWER WAGON RC
I had bought the 14,000 lb pul-pal years ago. I had it in the front of bed. Between the tool box and front wall, standing on end. I haven't had the need to use it yet. I had to clean the bed out yesterday. Was hauling patio brick, sand and base. The bed was a mess. So I took it out to check it's condition. Surprised that it has no rust on it.
The damn thing weights about a 100 lbs. 


PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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Re: Rusty's Build - 2008 POWER WAGON RC
I'm seeing that on my factory rock rails, too.
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Re: Rusty's Build - 2008 POWER WAGON RC
Get someone to weld that gap up.
PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

Re: Rusty's Build - 2008 POWER WAGON RC
Their thought process was probably to get rid of moisture inside the tubes but i think welding them solid & just drilling some tiny weep hole would be better ?
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Re: Rusty's Build - 2008 POWER WAGON RC
That would be the proper way of doing it. The weep hole would have to be about 1/8" diameter. And it would get plugged with mud.

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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Re: Rusty's Build - 2008 POWER WAGON RC
I have never understood the thought of leaving a tube open to ‘get rid of the moisture inside’. The moisture in the hot air as you’re welding a piece of metal is almost zero. Anything in there is going to oxidize with the surface and then be gone. It’s not going to rust itself from the inside out. On the other hand leaving ends of tubes like rock sliders open just allows them to fill up with mud and water. A small weep hole does more damage than good for drainage - the point of a weep hole is to release pressure during welding so you don’t blow a weld when sealing the unit up
Re: Rusty's Build - 2008 POWER WAGON RC
I’ve never blown a weld, but I imagine a fella would burn his lips doing so
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol
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- 2000_Posts
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- Joined: Thu May 24, 2012 4:23 pm
- Model Year: 2008
- Location: Brownsville Pa.
Re: Rusty's Build - 2008 POWER WAGON RC
It's a welding standard. It's covered in the AWS tech books.DamageWagon wrote: ↑Fri Oct 19, 2018 2:26 pmI have never understood the thought of leaving a tube open to ‘get rid of the moisture inside’. The moisture in the hot air as you’re welding a piece of metal is almost zero. Anything in there is going to oxidize with the surface and then be gone. It’s not going to rust itself from the inside out. On the other hand leaving ends of tubes like rock sliders open just allows them to fill up with mud and water. A small weep hole does more damage than good for drainage - the point of a weep hole is to release pressure during welding so you don’t blow a weld when sealing the unit up
I've seen what happened when there is no weep holes in a closed off pipe. During construction at the power plant. There was a dozen support pipe hangers that they forgot to drill the weep holes into the pipes. When the pipe supports got hot. It started to blow the welds apart.

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

- DamageWagon
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Re: Rusty's Build - 2008 POWER WAGON RC
Rock sliders and recovery gear don’t have steam piping attached to them. This stuff isn’t AWS for pressure application!
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Re: Rusty's Build - 2008 POWER WAGON RC
If you are welding to code or not. The same principles apply even if it's not steam piping. It's general practice. Having worked in a couple of fab shops, being a cert welder, boiler maker, welder/fitter, fabricator, blacksmith, and getting my welding engineering degree. I think I should know a thing or two. And forgot a bunch of stuff.DamageWagon wrote: ↑Sat Oct 20, 2018 12:01 amRock sliders and recovery gear don’t have steam piping attached to them. This stuff isn’t AWS for pressure application!

PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

- olyelr
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Re: Rusty's Build - 2008 POWER WAGON RC
My wk sliders dont have any weep holes 

2016 Ram Power Wagon Laramie - Granite Crystal Metallic - Ramboxes - 35” AT3W - TazerRAM


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Re: Rusty's Build - 2008 POWER WAGON RC
Neither do mine now.


PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

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- Joined: Thu May 24, 2012 4:23 pm
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- Location: Brownsville Pa.
Re: Rustys Build 2008 POWER WAGON RC
It was something Dodge did in '05. Some say thru '08. Leif would know the details of it.
PWOC #53
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826
Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.
2008 POWER WAGON RC
My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826


Moab '09, '10, '12, '14, '20, '22
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22, Summer '23, Summer '24,
AOAA Summer '19.
Russ
NRA - Benefactor, Golden Eagle.

- Retired BLM Rig
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Re: Rusty's Build - 2008 POWER WAGON RC
Here's Leif's blog post about sequential numbering.
http://powerwagonregistry.org/faq.php#sequential
http://powerwagonregistry.org/faq.php#sequential
2008 Quad Cab - Stock RTI = 655, curb weight = 6081 lbs. Abel Components Plug & Play Locker Bypass®, Abel Components Full SmartBar Bypass®, Abel Components Nanny Kill Switch®, 2000 Watt ProMariner TruePower Plus Pure Sine Wave Inverter, Trailer Hitch Storage, MOLLE Door Panels, Wilton Hitch Vice, Locking Under Seat Storage Drawer, Smittybilt 2781 Air Compressor, 14K PullPal, Hi-Lift First Responder Jack, 25' Jumper Cable System, Slip Yoke Eliminator in a Can, Evolution vs. God, Share the Umbrella, Make sure you're right with God before you meet him!