Boogie wagon take 2

Start your thread and show everyone your build out.
Colibri
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Re: Boogie wagon take 2

Post by Colibri » Sun Dec 13, 2015 2:40 pm

Pulled the dynaloc hubs off my tj and swapped in the drive flanges from the truck, I missed having lockouts on the street. Packing the new bearings and hubs with redline cv2 and getting them on the truck this weekend I hope.

It turns out that when the axle was trussed they put a weld washer on the track bar mount to reinforce it and it has rendered the stock bolt to short :doh: McMaster Carr came through with a M16x2.0 80mm flanged hex bolt grade 10.9 to my door in two days for 12 bucks. The fastenal in town would only sell a pack of 25 for 110 and could have them in a week lol.
Attachments
image.jpeg
Cleaned up and laid out ready for assembly
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Sun Dec 13, 2015 2:47 pm

Got the new Carli track bar adjusted and ready to go on today as well
Attachments
image.jpeg
M16 bolts 10 mm longer than stock
image.jpeg
39 1/8" for the 3 inch crowd
image.jpeg
1/4" thick chromoly weld washer
image.jpeg
Grease! Is the word
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

azracer
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Re: Boogie wagon take 2

Post by azracer » Sun Dec 13, 2015 4:27 pm

Very nice! I'm jealous. :mrgreen:
My build 2009 3G
http://forum.powerwagonregistry.org/vie ... =13&t=2305

Beginners reading list:
1) Quigley’s Anglo-American Establishment – 354 pages http://www.carrollquigley.net/pdf/the_a ... shment.pdf
2) Wall Street and the Bolshevik Revolution by Antony C. Sutton 165 pages https://www.voltairenet.org/IMG/pdf/Sut ... tion-5.pdf
3) Wall Street & the Rise of Hitler by Antony C. Sutton 148 pages https://www.voltairenet.org/IMG/pdf/Sut ... Hitler.pdf
4) Wall Street and FDR by Antony C. Sutton 177 pages http://sandiego.indymedia.org/media/2007/02/125049.pdf
5) Dishonest Money by Joseph Plummer 175 pages http://joeplummer.com/dishonest-money.html
6) None Dare Call it Conspiracy by Gary Allen 197 pages http://www.outpost-of-freedom.com/libra ... y_1971.pdf
David Rockefeller: Memoirs (The story of traitors)
http://www.devvy.com/pdf/2006_November/ ... rnment.pdf

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Sun Dec 13, 2015 5:37 pm

Maybe the old hole was oblong from a loose track bar. Nice replacement. I think you'll enjoy haveing the free spins on there again. It's nicer and quieter during highway rides ofcourse. Plus pick up some mileage and not wear out all your u joints as fast.


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pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

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gun45boat
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Re: Boogie wagon take 2

Post by gun45boat » Mon Dec 14, 2015 7:45 pm

Been thinking of doing this on My 2012 Ram diesel. Free Spin Hubs.. Does it really make a big difference on the truck? How many of you all are seeing mileage gains? Is it that much quieter on the road. Is it worth the money spent?

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nts007
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Re: Boogie wagon take 2

Post by nts007 » Mon Dec 14, 2015 8:00 pm

2wagons1driveway wrote:Maybe the old hole was oblong from a loose track bar. Nice replacement. I think you'll enjoy haveing the free spins on there again. It's nicer and quieter during highway rides ofcourse. Plus pick up some mileage and not wear out all your u joints as fast.


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Mileage. In a pw. Lol. right I forgot that 1mpg is a 12% increase...... I miss my pw so much

Sweet build Colibri. That's a heck of a wish list. Can't wait to see it together and pounded on
08 ctd--mini max--thuren 3" coils and LT Leaves--4.56 gears and lockers in pw axles--some lights--afe intake system--bd super b turbo--Banks w/m Injection--Dynatrac Balljoints--king 2.5"s--37" Hankook Dynapro MT--DOR Long arms--Custom emf track bar--Manual T-case swap--Full PW Under armor--PSC Hydro Assist and so much more

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Tue Dec 15, 2015 12:07 am

Thanks for the kind words guys!

Gunny, the free spins made a noticeable improvement when I was on 35's with factory 4.56's. I got the same mileage as I did on the factory wheel and tire combo except I was running toyo mt's and heavy two piece beadlocks. Upsizing to 37's mileage took a shit regardless though lol.

The factory unitized bearing is pretty damn good but the forged spindle and hub with tapered roller bearings is strong like bull. No doubt in my mind one set of bearings would last the life of the truck if repacked every now and then. Also adjustable if you get any play rather than having to replace parts.

Steering feel is probably the biggest benefit. It's much lighter and smoother unlocked on the pavement and definitely quieter.

I carry an extra set of bearings already packed in vacuum sealed bags just in case but I've never needed them. I did the free spins more from the standpoint of reliability and durability and ease of service. I've beat the shit out of my front end and have no worries because the bearings are about the same size as the rear axle uses and even though they're strong as shit, they're the weak point of the hub assembly. They'll get sloppy and loose but you won't break a spindle unless you pull a Thelma & Louise lol. A factory unit bearing can let go and take your wheel with it, not gonna happen with free spins.
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Tue Dec 15, 2015 2:56 pm

Ya not to
Mention bearings are 80$ not 670$ for the new unit bearings in the 10+ trucks! But super smooth on the street obviously. On highway I was seeing probably an additional 2l per 100km with hubs locked compared
To free spin. I think they're a great investment.


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Tue Dec 15, 2015 10:05 pm

And.......dynaloc hubs don't fit in spyntec shorty freespins, damnit! Back to the drawing board on that one, either going to run regular lockouts or maybe go back to driveflanges and just pull the pucks when I'm city driving. :doh:
At least the hubs are on anyway.

Just picked up a 50qt arb fridge on sale today, then next major purchase will be gps and a ham radio for the truck. I think I've decided on a kenwood TM V-71A dual bander and a Lowrance elite 5m baja with external antenna. Also picked up a couple of sealed fuse/relay blocks that use metripack terminals and a sealed buss bar that has a couple of 12 pin deutsch connectors. Should be able to wire everything in with a damn near factory look and be environmentally sealed to boot.
Attachments
image.jpeg
Sealed bus bar-one side ground other power
image.jpeg (24.65 KiB) Viewed 5485 times
image.gif
Bussman fuse relay block w/bussed fuse power to 80amp
image.jpeg
TE connectivity sealed fuse relay block (got 2 of these)
image.jpeg (33.82 KiB) Viewed 5485 times
image.jpeg
Kenwood radio, gonna do MARS mod and get broadband antenna for max versatility
image.jpeg (16.3 KiB) Viewed 5485 times
image.jpeg
Not just good, good enough lol. Not the newest or fanciest but it'll work well for my usage
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Tue Dec 15, 2015 11:16 pm

Oooo so nice ! Some serious deals on offroad stuff right now!


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

gun45boat
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Re: Boogie wagon take 2

Post by gun45boat » Wed Dec 16, 2015 4:18 pm

DONE!!!!!!!! Ordered the free spins for the 2012 Diesel with the Dyna locks. Thanks for the feedback.. Looking forward to installing them.

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Thu Dec 17, 2015 2:51 pm

Install is easy! Really like mine so smooth


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Fri Dec 18, 2015 5:08 pm

Awesome gunny, you'll love 'em!

Got a little more done today, test fit the extreme overkill steering with emf tie rod ends and cycled it. Alls looking good just waiting on CJC to send one more rod end.

Talked to Yukon and Spyntec about my problem with the dynalocs and I'm going to try the Yukon hardcore lockouts. They should be here Monday. They're very low profile and strong with a design that's a cross between the dynaloc and an original spicer.

Pulled the rear seat today in preparation for a new/used 60/40 split bench I scored off eBay. While I had it out I pulled the carpet and tried to figure out how best to mount the fire suppression cylinders. Turns out I was able to trim the carpet and fit them into the under seat cubby's just fine!
Attachments
image.jpeg
Just waiting on the drag link to tie rod emf joint to tighten up everything
image.jpeg
The tie rod is a beast, larger o.d. than the track bar lol
image.jpeg
With the carpet out the cubby extends quite a bit further
image.jpeg
Trimmed out the cubby sides
image.jpeg
Viola! I'll have to pull the seats and carpet next to run the actuation cables to the front.
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Fri Dec 18, 2015 10:24 pm

That looks awsome!


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

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Mule
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Re: Boogie wagon take 2

Post by Mule » Tue Dec 22, 2015 4:17 pm

If it's not too late, I'd recommend throwing some dynamat or similar under the rear cubby.
Helps knock down some of the noise into the cab.

I'd like to dynamat the rest of the truck... might line the doors this summer.

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Tue Dec 22, 2015 8:18 pm

Mule wrote:If it's not too late, I'd recommend throwing some dynamat or similar under the rear cubby.
Helps knock down some of the noise into the cab.

I'd like to dynamat the rest of the truck... might line the doors this summer.
I'm probably gunna do this lol good idea


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Wed Dec 23, 2015 5:22 pm

Yeah, dynamat is definitely happening, thanks for the suggestion. When I realized I have to strip the seats carpet and headliner to get everything installed correctly I was like "I'm an a-hole if I don't sound deaden it while I'm at it" lol

Got the lockouts from Yukon yesterday and test fit today. The quality and fitment are really good and they're a very simple and sturdy design. I ordered the wrong spacer on some bad advice from one of their distributors but I called them and the correct spacers are already on the way. Great customer service.
Attachments
image.jpeg
Spyntec shorty's
image.jpeg
Main spring and spacer first
image.jpeg
Drive gears and cam ring next
image.jpeg
Cover last, super easy install
image.jpeg
Almost as low profile as my old drive flanges
image.jpeg
About 2 inches further in than the sidewall, not bad!
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

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Will
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Re: Boogie wagon take 2

Post by Will » Wed Dec 23, 2015 6:21 pm

Sweet
2010 with 37" hooves, controlled by numerous Thuren parts and Thuren Custom King 2.5's (Moved to a new home)
viewtopic.php?f=13&t=2333

I only do what the majority of the 4 voices in my head tell me to. In most cases, I ignore two of them because one doesn't speak English, and I suspect the other is talking to someone else.

azracer
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Re: Boogie wagon take 2

Post by azracer » Wed Dec 23, 2015 8:39 pm

Can you measure from the flange to the outside of the locking unit? This setup you put together looks to be the shortest locking hub setup I have seen. Either that or your tire sidewall sticks out quite far
My build 2009 3G
http://forum.powerwagonregistry.org/vie ... =13&t=2305

Beginners reading list:
1) Quigley’s Anglo-American Establishment – 354 pages http://www.carrollquigley.net/pdf/the_a ... shment.pdf
2) Wall Street and the Bolshevik Revolution by Antony C. Sutton 165 pages https://www.voltairenet.org/IMG/pdf/Sut ... tion-5.pdf
3) Wall Street & the Rise of Hitler by Antony C. Sutton 148 pages https://www.voltairenet.org/IMG/pdf/Sut ... Hitler.pdf
4) Wall Street and FDR by Antony C. Sutton 177 pages http://sandiego.indymedia.org/media/2007/02/125049.pdf
5) Dishonest Money by Joseph Plummer 175 pages http://joeplummer.com/dishonest-money.html
6) None Dare Call it Conspiracy by Gary Allen 197 pages http://www.outpost-of-freedom.com/libra ... y_1971.pdf
David Rockefeller: Memoirs (The story of traitors)
http://www.devvy.com/pdf/2006_November/ ... rnment.pdf

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Wed Dec 23, 2015 11:33 pm

The dynalocs don't stick out far at all AZ I believe they are the shortest


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

gun45boat
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Re: Boogie wagon take 2

Post by gun45boat » Sun Dec 27, 2015 1:11 pm

Awesome.. How long from start to finish on both sides do you think (all set up and ready to go)? My kit just arrived, and am trying to pick a day:) GREAT WORK!!!!!

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Sun Dec 27, 2015 2:30 pm

AZ- I'll get a measurement for you tomorrow and post up some pics

2wagons- I have a set of dynalocs on the bench so I'll lay them out next to the yukons and measure them, I would love if you could measure the length of your freespins so we can compare overall length against the spyntecs. Maybe I'll start a thread in general

Gunny- if your truck isn't all rusted to shit you should be able to knock it out in a day no problem. Pulling stock parts off and swapping the stub shafts probably takes more time than the rest of it. Do yourself a favor and get a box of nitrile gloves and a bearing packer if you don't already have one, it'll make life much easier. These days I average about 30 minutes a side going at an easy pace to put together or pull apart down to the bare knuckle. Anti-seize is your friend!!!! My first time took 5-6 hours though lol.
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Sun Dec 27, 2015 4:34 pm

gun45boat wrote:Awesome.. How long from start to finish on both sides do you think (all set up and ready to go)? My kit just arrived, and am trying to pick a day:) GREAT WORK!!!!!
maybe three to four hours once your axles are ready to be pulled! Longest part is pressing in lug studs and doing the u joint swaps


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if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

2wagons1driveway
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Re: Boogie wagon take 2

Post by 2wagons1driveway » Sun Dec 27, 2015 4:35 pm

Colibri wrote:AZ- I'll get a measurement for you tomorrow and post up some pics

2wagons- I have a set of dynalocs on the bench so I'll lay them out next to the yukons and measure them, I would love if you could measure the length of your freespins so we can compare overall length against the spyntecs. Maybe I'll start a thread in general

Gunny- if your truck isn't all rusted to shit you should be able to knock it out in a day no problem. Pulling stock parts off and swapping the stub shafts probably takes more time than the rest of it. Do yourself a favor and get a box of nitrile gloves and a bearing packer if you don't already have one, it'll make life much easier. These days I average about 30 minutes a side going at an easy pace to put together or pull apart down to the bare knuckle. Anti-seize is your friend!!!! My first time took 5-6 hours though lol.
I could do that!


Sent from Canada
if guns kill people
pencils mispell words
cars make people drive drunk
and spoons made rosie o'donnel fat

"The one thing you realize when you aquire your trade standard is you realistically don't know Anything"

Colibri
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Re: Boogie wagon take 2

Post by Colibri » Mon Dec 28, 2015 5:49 pm

Pulled the interior today in preparation for sound deadening and install of ham radio, gps, air locker plumbing and wiring and fire system plumbing. Seats and carpet are out as well as all interior paneling and the headliner.
Attachments
image.jpeg
image.jpeg
image.jpeg
image.jpeg
image.jpeg
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
Lots of other stuff lol

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