Transfer case fill plug

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diggerdude69
Posts: 28
Joined: Mon May 20, 2013 9:56 pm
Location: cortland, ohio

Transfer case fill plug

Post by diggerdude69 » Mon Oct 14, 2019 9:17 pm

Has anyone had the fill plug stuck in their transfer case? Can't get mine out of my 05. Any ideas or experience would be great.

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coder
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Posts: 1317
Joined: Wed Jun 06, 2012 5:18 pm
Model Year: 2007
Location: Ladera Ranch, CA

Re: Transfer case fill plug

Post by coder » Tue Oct 15, 2019 7:14 pm

Same thing happened to me last year I purchased a Hanson 53211 Extractor (7/16" Multi Spline, for Tap Die Extraction) with a 5/8 socket it came out in a few minutes got 2 new plugs (fill & drain) from the dealer PN 68001627AA.

Extractor How To Video:
https://youtu.be/HoxQQuRHWd0

Amazon Link For Hanson 53211:
https://www.amazon.com/gp/product/B0006 ... UTF8&psc=1
Attachments
Hanson 53211 Extractor.jpg
Vehicle: 2007 Power Wagon Quad Cab - Factory Options (Inferno Red, Premium Cloth Bench Seat, Light Group, Automatic Transmission, Leather Steering Wheel)
Suspension: Carli 3" Hemi Coils, Carli Control Arms, Carli King 2.5 Pin-Tops, Carli Stainless Steering Stabilizer, Carli Trackbar | Synergy 1" Rear Shackle
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diggerdude69
Posts: 28
Joined: Mon May 20, 2013 9:56 pm
Location: cortland, ohio

Re: Transfer case fill plug

Post by diggerdude69 » Tue Oct 15, 2019 9:43 pm

Thanks. I was thinking of something like that. :idea:

altaguy
Posts: 19
Joined: Sat Jan 03, 2015 3:25 pm
Model Year: 2012
Location: Edmonton, Alberta

Re: Transfer case fill plug

Post by altaguy » Fri Oct 18, 2019 12:54 pm

I just welded an old bolt to the center of the plug and used a ratchet wrench to remove it then bought a new plug from the dealer.

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