Replacing Steel Rollers w/ urethane ones

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OffroadTreks
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Replacing Steel Rollers w/ urethane ones

Post by OffroadTreks » Tue Jun 13, 2017 10:44 am

Has anyone replaced their steel rollers with urethane ones or something like Delrin rollers? I've heard it mentioned when switching to synthetic as a precaution against burrs and edging caused by the steel cable on the steel rollers. Just a random thought.

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Re: Replacing Steel Rollers w/ urethane ones

Post by Colibri » Tue Jun 13, 2017 11:02 am

I looked into it extensively and couldn't find anything off the shelf. Could probably piece something together though. I ended up just going to a hawse fairlead instead.
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Re: Replacing Steel Rollers w/ urethane ones

Post by OffroadTreks » Tue Jun 13, 2017 11:53 am

Colibri wrote:I looked into it extensively and couldn't find anything off the shelf. Could probably piece something together though. I ended up just going to a hawse fairlead instead.
I found two just with a quick google search. Gotta measure ours though to be sure.

http://www.offroadtrailtools.com/shop/i ... tail&p=247

http://www.expeditionops.com/shop/index ... uct_id=210
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Re: Replacing Steel Rollers w/ urethane ones

Post by Colibri » Tue Jun 13, 2017 1:46 pm

Sorry, to clarify at least on the 3g's the long rollers are several inches longer than any other fairlead commonly available. Most are 7 -8" whereas we'd need 10" or so if I remember correctly
Central Texas and Houston area
2009 5.7 auto quadcab
Carli 3” coils deaver leafs 3” kings with 4 tube bypass rear and fr/rr hydro bumps
Howe steering pump and gear with hydraulic ram assist
Custom tube bumpers and white knuckle sliders
Creative fab trussed axle. rem polished and cryoed 5.13 gears with arb lockers fr/rr
Sharadon stage 2 545rfe with 3000 stall edge converter
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Re: Replacing Steel Rollers w/ urethane ones

Post by nts007 » Tue Jun 13, 2017 7:44 pm

I had bought a set of delrin rollers years ago for my 06 and the company in the U.S. Told me they would fit. Got them shipped up north. The short verticals worked. The horizontals are too short. I still have them somewhere here in the garage
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Re: Replacing Steel Rollers w/ urethane ones

Post by DamageWagon » Tue Jun 13, 2017 8:05 pm

You might be able to find heavy-wall "tubing" Delrin on McMaster-Carr and just cut it to length. If that doesn't work, pool noodles are cheap enough that you can replace them each use

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Re: Replacing Steel Rollers w/ urethane ones

Post by OffroadTreks » Tue Jun 13, 2017 8:16 pm

I did a rough measurement. The verticals are probably around 4 inches and the horizontals are at 12 inches.

Considering this statement "These rollers replace the stock Warn fairlead rollers that measure 7-7/8" for the longer roller, short roller measure 4.1" - interesting ours is larger on the horizontal. That's what she said anyways.
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Re: Replacing Steel Rollers w/ urethane ones

Post by waldo » Tue Jun 13, 2017 9:04 pm

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Re: Replacing Steel Rollers w/ urethane ones

Post by olyelr » Wed Jun 14, 2017 12:08 am

Personally, I think I would just go with a hawse fairlead if I switched to synthetic rope.
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Re: Replacing Steel Rollers w/ urethane ones

Post by nts007 » Wed Jun 14, 2017 12:50 am

Don't laugh. I ended up wrapping my steel rollers in 3 wraps of electrical tape. I put a sanding disk and buffer to the factory rollers then wrapped them. Worked. Re wrapped them after about 20 pulls. Cost me $4
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Re: Replacing Steel Rollers w/ urethane ones

Post by CombatWombat » Wed Jun 14, 2017 11:16 am

http://forum.powerwagonregistry.org/vie ... f=2&t=3776

Works great
Looks Great
Relatively Cheap

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Re: Replacing Steel Rollers w/ urethane ones

Post by Will » Thu Jun 15, 2017 10:51 am

I just took my rollers off and polished them back up with a disk grinder and put them back on.
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Re: Replacing Steel Rollers w/ urethane ones

Post by adeluca73 » Fri Jun 16, 2017 1:52 am

CombatWombat wrote:http://forum.powerwagonregistry.org/vie ... f=2&t=3776

Works great
Looks Great
Relatively Cheap
I forgot about this...that was smooth clever work.
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