Rusty's Build - 2008 POWER WAGON RC

Start your thread and show everyone your build out.
RustyPW
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Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:11 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:12 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:13 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:13 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:14 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:15 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:17 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:19 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:20 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:21 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:23 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Jan 15, 2015 1:30 am

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Thu Oct 15, 2015 9:58 pm

Changed out my old style Carli track bar for the new style Carli track bar. Hopefully this one will last longer. The new style doesn't have a grease fitting on the frame mount bushing. That is now a bearing. The axle mount heim joint now has a grease fitting. I position it facing down to give me more room to grease. Also changed out the straight zerk fitting for a 90deg. zerk fitting. And it's a bigger heim joint.

In the pictures. It looks like the zerk fitting is touching. But it has almost a 1/4" of clearance.
Attachments
015.JPG
016.JPG
017.JPG
019.JPG
020.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Fri Oct 16, 2015 7:48 pm

Here's the video of my trackbar bushing.
phpBB [video]

Clickable link for Tapatalk

https://youtu.be/nmZHVsBU0w4
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Mon Oct 03, 2016 12:33 pm

PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Tue Aug 14, 2018 9:45 pm

Retired BLM Rig wrote:
Thu Jul 12, 2018 11:28 am
Just curious which route you’re going to choose, repair or hardwire your lockers? :popcorn:
My lockers are working again. Haven't done a thing to them.
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Tue Aug 14, 2018 9:51 pm

After this last trip to Rausch Creek. I have to replace a few things. Bent both lower control arms. So I got the Carli fabbed ones. Also going this far. I changed the front springs to the Thuren 3" softride. They raised the front up a good 2.5".
Attachments
IMG_2066.JPG
IMG_2067.JPG
IMG_2072.JPG
IMG_2073.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Tue Aug 14, 2018 9:53 pm

More pic's. Had to use a sawzall to cut through most of the control am bolts. The alignment adjustment bolts were seized. in the bushings. I used all new bolts.
Attachments
IMG_2076.JPG
IMG_2078.JPG
IMG_2079.JPG
Last edited by RustyPW on Tue Aug 14, 2018 10:01 pm, edited 1 time in total.
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Tue Aug 14, 2018 9:59 pm

Some skid marks. :shock: I had to pry the opening apart so that I could change the control arm.

I had ripped the front bolt out when I got stuck on a boulder. I replaced the one bar and changed all of the mounting bolts to a button head 3/8-16 stainless. I had the grind the heads off all the stock bolts because of the damage on them.
Attachments
IMG_2074.JPG
IMG_2075.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's PW Journal

Post by RustyPW » Tue Aug 14, 2018 10:04 pm

Also installed Thuren rear shackles set at 1.5" lift.
Attachments
IMG_2069.JPG
IMG_2070.JPG
IMG_2071.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's Build - 2008 POWER WAGON RC

Post by RustyPW » Sat Aug 18, 2018 9:20 pm

I had to replace the right side E-brake cable. It got roasted from my tail pipe rotting off. So i installed the new cable. Went to adjust the new cable. And I couldn't. Th nut on the adjuster had frozen in place. Heat from a torch didn't help. So I got a new adjuster. Befor installing the new adjuster. I coated the threads with anti-seize. After install. I put sections of rubber hose over the threads to protect them.
Attachments
IMG_2091.JPG
IMG_2092.JPG
IMG_2099.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's Build - 2008 POWER WAGON RC

Post by RustyPW » Sat Aug 18, 2018 9:25 pm

I also installed a Magnaflow 3" in, 3" out 18" long muffler with a turn down. The stock muffler was giving up the ghost as the down down on it rotted away, and it rattled inside. Made my own support rods out of 1/2" drill rod.
Attachments
IMG_2095.JPG
IMG_2096.JPG
IMG_2097.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

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olyelr
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Re: Rusty's Build - 2008 POWER WAGON RC

Post by olyelr » Sat Aug 18, 2018 9:29 pm

Great job Rusty!
2016 Ram Power Wagon Laramie - Granite Crystal Metallic - Ramboxes - 35” AT3W - TazerRAM

:patriot:

RustyPW
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Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's Build - 2008 POWER WAGON RC

Post by RustyPW » Sat Aug 18, 2018 9:30 pm

When I replaced my bent up skid bar. I replaced all of the bolting that hold them in place with stainless steel 3/8", button head bolts. I had the grind the heads off of all of the old bolts because the heads was too damage to get a wrench or a socket on them to remove them.
Attachments
IMG_2093.JPG
IMG_2094.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

RustyPW
2000_Posts
2000_Posts
Posts: 5429
Joined: Thu May 24, 2012 4:23 pm
Model Year: 2008
Location: Brownsville Pa.

Re: Rusty's Build - 2008 POWER WAGON RC

Post by RustyPW » Sun Aug 19, 2018 7:26 pm

Here's some pic's of the 3G factory rock rail with torn welds on the 3" tube. :shock: The factory rock rails. The weld does not go all the way around. They leave a 1" gap at the bottom. This is where the tear started. I prepped the area and rewelded the old welds.
Attachments
IMG_2111.JPG
IMG_2112.JPG
IMG_2113.JPG
IMG_2114.JPG
IMG_2115.JPG
IMG_2116.JPG
IMG_2117.JPG
IMG_2118.JPG
IMG_2119.JPG
IMG_2120.JPG
PWOC #53
2008 POWER WAGON RC

My build thread. http://forum.powerwagonregistry.org/vie ... =13&t=2826 :cash: :cash:

Moab '09, '10, '12, '14.
Rausch Creek - Summer '10, Spring-Fall '11, Spring '12, Summer '13, Summer '14, Summer '15, Summer '16, Summer '17, Summer '18, Summer '20, Summer '22,
AOAA Summer '19.

Russ
NRA - Benefactor, Golden Eagle. :lockedandloaded:

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